Lightweight Container Sandwich Aluminum Honeycomb Core Panel

Product Description

Lightweight Container Sandwich Aluminum Honeycomb Core Panel

Scope of business :
Construction & Decoration , Furniture , Industrial Equipment & Components , Instruments & Meters , Manufacturing & Processing Machinery , Metallurgy, Mineral & Energy , Office Supplies , Sporting Goods & Recreation , Transportation

Products Properties:

1.	Sound Insulating, Heat Insulation, Heat Preservation
2.	Fireprooging Properties: A1/ A2/ B1
3.	Super Flatness, Rigidity and Durable
4.	Moisture resistance
5.	Light weight and energy saving
6.	Environmental recyclable
7.	Corrosion Resistant
8.	Easy installation

HONGZAN  production lines & Capacity:

Aluminum honeycomb panels	500,000 sqm annually
Aluminum honeycomb core &corrugated core	4.5 million sqm annually
Stone (marble,granite) & Ceramic honeycomb panel	80,000 sqm annually
FRP honeycomb panel	100,000 sqm annually
Rock wool Sandwich panel	100,000 sqm annually
Solid aluminum sheet	300,0000 sqm annually

1. Product Introduction

Basic Information:
Hongzan provides honeycomb panels, which is one of the best environmental composite materials with perfect strength, super flatness and excellent sound & heat insulation but with light weight and easy processing. The panels can be manufactured based on your specifications for a various applications, such as wall cladding (exterior & interior), ceiling, flooring, partition, ship hull, elevator, container, door and metro & bus station, etc.

Structure of Aluminum Honeycomb Panel:




Specification:

Material	Aluminum Alloy (3003/5052, etc.)
Regular Size (W*L*T)	1,220*2,440/3,000*6 mm
Max. Size(W*L*T)	2,000*10,000*200 mm
Regular Thickness	10/12/15/20/25 mm
Available Thickness	6-200 mm
Regular Surface Treatment	PVDF,PE,Powder Coating, Anodized, etc.
Perforation	Yes (customized)
Applications	Wall cladding(exterior & interior), ceiling & flooring, cleanroom, partitions, ship hull, vehicles, tunnel, etc.
Customerization(MTM)	Yes (color, surface texture, size, shape, pattern, etc.)
Suggestion:
1. For interior wall (PE coating): range from 8mm to 20mm (top plate:1.0mm; bottom plate: 0.7/0.8mm)
2. For exterior wall (PVDF coating): 15mm, 18mm, 25mm (top plate: from 1.0mm to 1.5mm; bottom plate: from 0.7mm to 1.0mm)

Hongzan Standard Installing System for Aluminum Honeycomb Panel (customized installation system are available):

Type A: standard seaming installing method of outdoor for aluminum honeycomb panel




Type B: standard seamless installing method of outdoor for aluminum honeycomb panel



2. Technical Data
 

Technical Data Of HONGZAN Honeycomb Panels
Testing sample thickness: 20mm / 25mm ( 1.0+1.0) :
Thickness	20mm	25mm
Front aluminium panel	1.00mm
Back aluminium panel	1.00mm
Weight (kg/m^2)	7.4	7.8
Mechanical Property of composite panel and panel
Inertia Moment           I (cm^4/m)	19.85	31.67
Section Modulus       W (cm^3/m)	19	24
Rigidity of Composite panel      E.I (KN cm^2/m)	139000	2217000
Aluminum profile panel	AA 5754A(ALMg3)
Modulus of Elasticity (N/mm^2)	70000
Tensile Strength of facing panel (N/mm^2)	Rm ≥ 220
0.2% Yield Stress(N/mm^2)	Rp0.2 ≥ 130
Extensibility   (EN485-2:1194)	A50 ≥ 8
Aluminum linear thermal expansion	2.4mm/m when the temperature difference is 100ºC
Surface decoration layer	PVDF Spray Baking finish
Glossiness   (original Data)	30-40%
Hardness of pencil	HB-F
Core of Honeycomb
Size of honeycomb	1/4''(6.3mm)
Density	About 80kg/m^3
Compression strength  (MILL-STD-401)	4N/mm^2
Fuction Of Acoustics
Data of sound absorption               As	0.05
Factor of sound insulation     According to ISO717-RW	23	25
Fuction Of Heating
Data of  Heat Conduction      λ^*(w/m^2k)	2.25	2.7
Data of Thermal Insulation    R(1/m)     (m^2k/w)	0.0089	0.0093
Data of Heat Transmission   U(k)       (w/m^2k)	5.59	5.575

3. Production Process

The production process of Aluminum Honeycomb Panel is including:

cut the aluminum coil into different sizes---paste protective film---flat pressing---polishing---carving/cutting the corners/bending if necessary---composite with honeycomb core---trimming if necessary---package

Production Details: There is two composite process for aluminum honeycomb panel, including hot press and cold press.



Package Details:

Hongzan will use standard export packages--wooden crate which will largely protect the products well during land/sea/air/train transportation. Customized package requirements are available.



4. Project Show



5. Cerfiticates

Hongzan has obtained international recognized certificates and test reports for aluminum honeycomb panel related to Fire rate, sound insulation, and so on, E.G.: 
1), ISO 9001:2008;
2), A class fire rate by Lloyd's ( Marine Association) ; 
3), BS 476 ,475 by TUV PSD Singapore;
4), EN13501-1 by ITS;
5), ASTM by ITS.


6. Contact Details

Sylvia Tang