Ultra-Thin stone honeycomb panels for curtain wall & wall panel
SMART MATERIALS, LEED SOLUTIONS !!!
What Can Aluminum Honeycomb Panel Be Used For?
- Architectural Building Cladding and decoration, wall panel
- Architectural Rainscreen Facades and canopies
- Lightweight interior architectural panels
- Lift and elevator flooring, walls & Partitions
- Aerospace, Marine & Transport Flooring, Walls & Partitions
- Silk Screen Printing Tables and billboards or direction boards
- Furniture and tables.
- CNC Vacuum Bases
- Lightweight Floors, Walls, Ceilings, roofings, etc
- Special Purpose Panel Design
What Are The Advantages of Honeycomb Panel ?
- Ultra-Light weight
- High rigid, High impact strength
- Excellent fire rated (Meet A2 Standard)
- Excellent Corrosion Resistance
- High wind resistant
- Excellent Durability
- Super flatness and resistant surface
- Easy to transport & install
- Recyclable and environment-friendly
- Minimal materials cost
- PVDF or Polyester coating finish aluminum, anodized Aluminum, stainless steel or other special metal face sheets are for maximum strength and anti-corrosion performance as well as decorative applications.
- Aluminium or other metal face sheets are available in a range of thicknesses from 0.3mm up to 3mm as per design requirments
- Panels can be produced in different thicknesses and colors to meet design requirements and decoration purpose.
- Aluminum faced panels are chemically cleaned:Suitable for painting or the application of decorative laminates
- Brushed and anodized aluminum finishes are also available
- Aluminum honeycomb cell sizes are selectable.
- Wide selection of colors including RAL colors, metallic colors, stone/marble/granite colors and wooden colors.
How Do We Process Our Products?
What Projects We did?
1. Product Introduction
Basic Information:
Hongzan Stone Honeycomb Panel is a series of high-tech products with natural granite and marble/granite or other stones and aluminum honeycomb panel. The composite panel remains the beauty of natural stone materials while overcomes the disadvantages of heaviness, brittleness and resistance to impact of the natural stone materials. Stone honeycomb panel has outstanding advantages on weight, strength, intensity, smoothness, sound and heat insulation, fire resistance and installability, etc.
Stone honeycomb panel can be manufactured based on your specifications for a various applications, such as wall cladding (exterior & interior), bathroom and cleanroom, flooring, partition, elevator, door, counter top and other furniture boards, etc.
Overall Structure of Stone Honeycomb Panel:
Specification:
*Marble Honeycomb Panel
Regular Size |
Marble slab thickness: 3/5/8/10mm |
Marble honeycomb panel size: 600*600/600*800/2440*1220*20mm |
Max. Size |
Marble slab thickness: 30mm |
Marble honeycomb panel size: 2440*1800*30mm |
Regular Surface Treatment |
Brushed, polished, chiseled, honed, grooved, rubbing, etc. |
Bending |
Yes (customized) |
Applications |
Wall cladding(exterior & interior), ceiling, partitions, furniture board, elevator decoration, flooring, bathroom, etc. |
Customerization(MTM) |
Yes (color, surface texture, size, shape, pattern, etc.) |
*Granite Honeycomb Panel
Regular Size |
Granite slab thickness: 5/8/10mm |
Granite honeycomb panel size: 600*600/600*800/2440*1220*20mm |
Max. Size |
Granite slab thickness: 10mm |
Granite honeycomb panel size: 1500*1200*30mm |
Regular Surface Treatment |
Brushed, polished, chiselled, honed, grooved, rough-rubbing, etc. |
Bending |
Yes (customized) |
Applications |
Wall cladding (exterior & interior), ceiling, partitions, furniture board, elevator decoration, flooring, bathroom, table, etc. |
Customization (MTM) |
Yes (color, surface texture, size, shape, pattern, etc.) |
Suggestion:
1. For interior wall : 15/20mm (stone: 5mm); mostly use marble & travertine; surface treatment: polished/matt surface |
2. For exterior wall:25/28/30mm (stone:8mm); mostly use granite & marble with dark color; surface treatment: polished/matt surface for marble |
Hongzan Standard Installing System for Stone Honeycomb Panel (customized installation system is available):
2. Technical Data
*Executive standard for stone honeycomb panel: China Industry Standard
Items |
Technical requirements |
W |
N |
Contamination resistance |
No visible residual contamination |
Falling ball impact resistance |
No glue-off or damage |
Soft heavy object impact resistance |
No glue-off or damage |
Flatwise compressive strength/Mpa |
≥0.8 |
≥0.6 |
Flatwise compressive elastic modulus/Mpa |
≥30 |
≥25 |
Flatwise shear compressive/Mpa |
≥0.5 |
≥0.4 |
Flatwise shear compressive/Mpa |
≥4.0 |
≥3.0 |
Climbing drum peel strength (N.mm/mm) |
Average value |
≥50 |
≥40 |
Minimum value |
≥40 |
≥30 |
Flatwise tensile adhesive strength Mpa |
Average value |
≥1.0 |
≥0.6 |
Minimum value |
≥0.6 |
≥0.4 |
Flexural strength(standard value) Mpa |
Granite |
≥8.0 |
- |
Sandstone, Marble, Limestone |
≥4.0 |
Flexural rigidity (N.mm2) |
Aluminum honeycomb panel |
≥1.0 x 109 |
≥1.0 x 108 |
Steel honeycomb panel |
≥1.0 x 109 |
FRP honeycomb panel |
≥1.5 x 108 |
Shearing rigidity/N |
≥1.0 x 105 |
≥1.0 x 104 |
Hot water resistance |
Appearance |
No abnormalities |
- |
Average decrease percentage of flatwise adhesive strength (%) |
≤ 15 |
Temperature different resistance |
Appearance |
No abnormalities |
Average decrease percentage of bending strength (%) |
≤ 20 |
Anti-freezing |
Appearance |
No abnormalities |
Average decrease percentage of flatwise adhesive strength (%) |
≤ 15 |
Note: The width of the sample in flexural test is 100mm. |
*Comparison of Stone Honeycomb Panel and Traditional Stone Slab
|
Traditional stone Slab with Junction Piece |
Stone Honeycomb Panels |
Weight comparison |
30mm Total thickness |
20mm Total thickness |
75kg/m2 (weight) |
15kg/m2 (weight) |
Performance comparison |
Unable to bend |
Bendable(pressing 30mm bent not crack or broken) |
Installation |
big expenditure |
small expenditure |
( >$50.00/m2 ) |
( <$16.00/m2 ) |
Safety Performance |
Cracking in impact-resistant test |
Only with punctate cracking |
Material availability (useful material output from one cubic) |
28-38m2 |
80-100m2 |
Maximum size |
≤ 600 x 600 |
up to 1600 x 3200 |
The Function Of Stone Honeycomb Panel
Weight: |
15.5 (kg/m2) |
Specific weight: |
0.775 (t/m³) |
Sound insulation quantity (Weight): |
(note: calculate on the basis of testing result of 12mm-thick plate) |
|
Adhesive |
astronautic serirs epoxy resin (used between -40ºC to 100ºC for long term) |
Adhesive strength |
Shear Strength |
Room temperature |
≥25 Mpa |
100ºC |
≥15 Mpa |
Sheet-core peeling strength |
20ºC |
≥20 N/cm |
|
Honeycomb core adhesive strength |
Node |
Room temperature |
>13 N/cm |
100ºC |
>8 N/cm |
Shear strength room temperature |
20ºC |
≥0.44 Mpa |
|
Wind pressure resistance strength |
The measurement of the tested composite panel is 100mm*1500mm*20mm, and the tested wind pressure is 3000Pa.
The reasult of the experiment: the wind pressure distortion performance can reach P3=3000Pa. |
What Certificates We Obtained ?
Hongzan has obtained international recognized certificates and test reports for aluminum honeycomb panel related to Fire rate, sound insulation, and so on, E.G.:
- ISO 9001:2008 by BV
- Marine Certificates (Fire Rated A2) by LLOYDS
- BS 476 ,475 by TUV PSD Singapore
- EN13501-1 by ITS
- ASTM by ITS
For Any Enquiry or Further Information, Please Contact Us At:
Sylvia
Mobile:0086 13923192421
Tel:0086-757-85622688
Fax:0086-757-85650560